Slimes and Sludges, zinc sulfate electrolytic (EC 273-742-8)
Zinc Substances > Zinc UVCBs

Substance description/characteristics

  1. Name and other identifiers of the substance:

The substance Slimes and Sludges, zinc sulfate electrolytic  is a UVCB (origin: inorganic)

Public name: lead manganese cellmud

Substance identity:
EC number: 273-742-8
EC name: Slimes and Sludges, zinc sulfate electrolytic
CAS number (EC inventory): 69012-43-7
IUPAC name: Product resulting from cleaning anodes and electrolyzing cells in an electrolytic zinc plant, with zinc sulfate. Consists primarily of manganese oxide, lead sulfate and calcium sulfate.
Description: During the Zinc electrolysis,  insoluble oxy-sulphates (i.e. Lead- & calcium-sulphate and Manganese di-oxide) can be formed at the Lead-anode surface ; part of it falls down in the cells another part sticks to the Lead-anode surface and is separated during the anode-cleaning steps
The Pb.Mn.cellmud is regularly collected from the bottom of the cells and from the anode-cleaning devices, is washed and filtered.
Molecular formula:  n.a.
Molecular weight range:  n.a.
Physical state:
solid at 20°C and 1013 hPa
 

2. Source, process and conclusion

Source

Molten zinc and lead anodes (zinc electrowinning)

Process

During the zinc electrolysis, insoluble oxy-sulphates (i.e. Lead- & calcium-sulphate and Manganese di-oxide) can be formed at the Lead- anode surface ; part of it falls down in the cells another part sticks to the Lead-anode surface and is separated during the anode-cleaning steps. The Pb.Mn.cellmud is regularly collected from the bottom of the cells and from the anode-cleaning devices, is washed and filtered.  The ‘Pb Mn cellmud’ is a lumpy wet filtercake with an average Lead-content of 20-30% w/w and is typically used in production units of Lead metal (EC 231-100-4) or Lead compounds and recovery of precious metals.
 Transfer of the Pb-Mn cellmud occurs in big-bags or containers or covered bulk load trucks, according to applicable regulation. The ‘Pb Mn cellmud’ is unloaded from transport trucks, ADR-big-bags or containers ..and transferred to storage silo’s through especially designed transfer units. The ‘Pb Mn cellmud’ is optionally blended with other Lead-containing primary or secondary materials. The mixture is continuously fed to smelting furnaces (i.e. ISA, Blast furnace, ISF, ...) or similar for further smelting extraction of lead and lead compounds, and precious metals.

Conclusion

Slimes and Sludges resulting from zinc electrolytic refinining processing mainly consists of lead and manganese sulfates. 

3. Composition of the substance

The boundary composition of Slimes and Sludges, zinc sulfate electrolytic is detailed here below.

Elemental composition - boundary:

core

min (% w/w)

max (% w/w) Typical (% w/w)
Mn 25 60 50,8
Pb 0,1 20 6,69
Zn 0,1 1 0,1
Ca   <5 0,06
K 0 2,5 1,8
Si 0 2,34 0,37
Sr 0 2,5 1,8

Mineralogical composition - boundary:

core min (% w/w) max (% w/w) Typical (% w/w)
MnO2 39,56 94,95 80,39
PbSO4 0,15 29,27 9,79
ZnSO4 0,24 2,47 0,25
CaSO4 0,001 5 0,2
K2O 0 1,74 1,25
KSO4 0 2,32 1,69
SrS04 0 5,24 3,77
SiO2 0 5 0,8

4. Classification

The classification is always based on the worst case. For the generic grade Slimes and Sludges, zinc sulfate electrolytic, this corresponds to:  
Acute toxicity - oral Acute oral 4
Acute toxicity - inhalation Acute inhal. 4
Carcinogenicity Carc. 2
Reprotoxicity Repr. 1A
Specific target organ toxicity - repeated: STOT-RE 1
Hazards to the aquatic environment (acute/short-term): Aquatic Acute 1
Hazards to the aquatic environment (long-term): Aquatic Chronic 2